Express Aircraft Construction

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Wing Construction
Fuselage Construction
Empennage Part One
Empennage Part Two
Elevator
Rudder
Ailerons/Flaps
Instrument Panel
Firewall Forward
Bodywork/Paint

 

 

 

Elevator and Trim Tab Assembly

Fitting and trimming the elevator skins on the jigs and against the elevator.

 

The elevator shear web has been fabricated in place.  Recesses have been cut into the web for the attachment hinges.

This view of the right elevator shows that the trim tab opening has been cut and reinforcing laminates have been bonded in place.

 

The elevator ribs have been installed.

 

The trim tab is fabricated from scratch with foam and fiberglass cloth on the workbench.

This minimizes the final weight of the trim tab rather than using the pieces cut out from the elevator.

Controlling weight is critical on a component located so far aft of the center of gravity.  In addition, the trim tab will not be counterbalanced so building it as light as possible is mandatory.

 

The trim tab with attachment hardware is ready for the top skin to bonded in place.  

 

Here the trim tab is installed in the elevator and the correct movement and clearances are established.

Full down deflection is 20 degrees from the neutral position.  The assembly is upside down in this picture.

 

An electric motor actuates the trim tab.  The motor is installed in the right elevator with a short push rod being attached to the trim tab.

 

The right elevator completed and ready for the top surface to be bonded in place.

 

The top elevator skins are bonded in place on the support towers.

The elevator is attached to the horizontal stabilizer and it is hot glued to the towers in the exact correct position prior to bonding.

 

With the horizontal stabilizer completed and the elevator completed, the support towers can now be removed.

A significant moment!