Express Aircraft Construction

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Wing Construction
Fuselage Construction
Empennage Part One
Empennage Part Two
Elevator
Rudder
Ailerons/Flaps
Instrument Panel
Firewall Forward
Bodywork/Paint

 

 

 

Rudder Assembly

The rudder being assembled on the workbench.  The shear web and four ribs are installed. 

Care is taken to make sure the aft edge remains straight by clamping it to the bench.

 

Fitting the rudder to the vertical fin.

The hinges have been attached and the rudder is swung back and both to insure adequate clearances.

 

The lower rudder area where it attaches to the fuselage.

The lower hinge and the cable attachment brackets are visible.

 

A rudder closeout jig is configured on the surface of the workbench. 

It is constructed of foam pieces and duct tape to match the taper of the rudder surface.

The rudder is narrow at the top and it becomes wider all the way to the bottom surface.

 

The rudder is placed over the jig, the left side skin is bonded in place, and sand bags are placed on top to insure a secure bond.

Note that a piece of aluminum angle is clamped over the aft edge of the rudder and against the workbench to insure a straight edge.